Pesto Turkey Zucchini Stacks

Featured in: Everyday Flavors

Enjoy a vibrant blend of roasted zucchini, tender turkey slices, and melted provolone layered with fragrant basil pesto. Each stack is grilled until golden and gooey, offering a satisfying meal ready in about 35 minutes. This easy-to-make dish balances fresh vegetables and protein, perfect for a comforting main dish that’s both flavorful and wholesome. Customize with your favorite bread or cheese for variety.

Updated on Fri, 28 Nov 2025 14:38:00 GMT
Golden-brown Pesto Turkey Zucchini Grilled Cheese Stacks, oozing with melted cheese and fresh pesto flavor. Save
Golden-brown Pesto Turkey Zucchini Grilled Cheese Stacks, oozing with melted cheese and fresh pesto flavor. | oventhyme.com

A vibrant and flavorful twist on classic grilled cheese, featuring layers of roasted zucchini, sliced turkey, melty cheese, and fresh pesto, all stacked and grilled for a deliciously gooey, healthy sandwich alternative.

I enjoy making these stacks when I want a comforting yet healthy meal that satisfies both adults and kids alike.

Ingredients

  • Vegetables: 2 medium zucchinis sliced lengthwise into 1/4-inch-thick strips, 1 tablespoon olive oil, salt and freshly ground black pepper to taste
  • Proteins & Dairy: 8 slices deli turkey breast about 200 g, 4 slices provolone cheese (or mozzarella or Swiss)
  • Spreads & Sauces: 4 tablespoons basil pesto (store-bought or homemade)
  • Bread: 4 slices sourdough or whole-grain bread
  • Butter: 2 tablespoons unsalted butter softened

Instructions

Preheat Oven:
Preheat oven to 425°F (220°C). Line a baking sheet with parchment paper.
Roast Zucchini:
Arrange zucchini slices on the baking sheet. Drizzle with olive oil and season with salt and pepper. Roast for 12 15 minutes flipping halfway until golden and tender.
Spread Pesto:
Spread 1/2 tablespoon of pesto on each bread slice.
Assemble Stacks:
On a bread slice layer roasted zucchini 2 slices of turkey 1 slice of cheese and another drizzle of pesto if desired. Top with a second slice of bread pesto side down.
Butter Sandwich:
Lightly butter the outer sides of each sandwich.
Grill Sandwiches:
Heat a large nonstick skillet or grill pan over medium heat. Grill each stack for 3 4 minutes per side pressing gently until bread is golden and cheese is melted.
Serve:
Remove from heat let rest 1 minute then slice in half and serve warm.
Perfectly stacked Pesto Turkey Zucchini Grilled Cheese with crispy bread, warm turkey, and zucchini filling. Save
Perfectly stacked Pesto Turkey Zucchini Grilled Cheese with crispy bread, warm turkey, and zucchini filling. | oventhyme.com

Making these sandwiches always brings my family together around the table sharing stories and smiles.

Required Tools

Baking sheet, parchment paper, nonstick skillet or grill pan, spatula, knife

Allergen Information

Contains wheat (bread), dairy (cheese butter), and tree nuts if pesto contains nuts. Choose appropriate substitutions for allergies.

Nutritional Information

Per serving: 370 calories, 20 g total fat, 28 g carbohydrates, 20 g protein

Savory Pesto Turkey Zucchini Grilled Cheese Stacks with melted provolone and a vibrant basil pesto swirl. Save
Savory Pesto Turkey Zucchini Grilled Cheese Stacks with melted provolone and a vibrant basil pesto swirl. | oventhyme.com

This recipe is a wonderful way to enjoy a classic grilled cheese with added veggies and protein for a balanced meal.

Kitchen Guide

How should the zucchini be prepared before stacking?

Sliced lengthwise and roasted with olive oil, salt, and pepper until tender and golden for added flavor and texture.

Can other cheeses be used instead of provolone?

Yes, mozzarella or Swiss cheese work well, melting nicely and complementing the other ingredients.

What is the best method to grill the stacks evenly?

Use a nonstick skillet or grill pan over medium heat, pressing gently and cooking 3–4 minutes per side until golden brown and cheese is melted.

Are there alternatives for turkey in this dish?

Chicken slices can be substituted or omitted entirely for a vegetarian option with extra roasted vegetables.

How can nut-free pesto be ensured for allergies?

Use pesto made with sunflower or pumpkin seeds instead of traditional pine nuts to avoid allergens.

Pesto Turkey Zucchini Stacks

Stacked zucchini, turkey, cheese, and pesto grilled to gooey, golden perfection in minutes.

Prep duration
15 min
Kitchen time
20 min
Complete duration
35 min
Created by Grace Mitchell


Skill level Easy

Heritage American

Output 4 Portions

Dietary requirements None specified

What you'll need

Vegetables

01 2 medium zucchinis, sliced lengthwise into 1/4-inch-thick strips
02 1 tablespoon olive oil
03 Salt and freshly ground black pepper, to taste

Proteins & Dairy

01 8 slices deli turkey breast (7 oz)
02 4 slices provolone cheese

Spreads & Sauces

01 4 tablespoons basil pesto

Bread

01 4 slices sourdough or whole-grain bread

Butter

01 2 tablespoons unsalted butter, softened

Method

Phase 01

Preheat oven: Preheat oven to 425°F and line a baking sheet with parchment paper.

Phase 02

Roast zucchini: Arrange zucchini slices on the baking sheet, drizzle with olive oil, season with salt and pepper, and roast for 12–15 minutes, flipping halfway, until golden and tender.

Phase 03

Prepare bread: Spread 1/2 tablespoon of basil pesto evenly on each slice of bread.

Phase 04

Assemble stacks: On each pesto-coated bread slice, layer roasted zucchini, 2 slices of turkey, 1 slice of provolone cheese, and drizzle additional pesto if desired. Top with a second bread slice, pesto side down.

Phase 05

Butter sandwiches: Lightly butter the outside of each sandwich on both sides.

Phase 06

Grill stacks: Heat a large nonstick skillet or grill pan over medium heat and grill each stack for 3–4 minutes per side, pressing gently, until bread is golden brown and cheese is melted.

Phase 07

Rest and serve: Remove stacks from heat, let rest for 1 minute, slice in half, and serve warm.

Kitchen tools needed

  • Baking sheet
  • Parchment paper
  • Nonstick skillet or grill pan
  • Spatula
  • Knife

Allergy notes

Always review ingredients for potential allergens and seek professional medical advice when uncertain.
  • Contains wheat (bread), dairy (cheese, butter), and potentially tree nuts (if pesto contains nuts). Choose nut-free pesto and gluten-free bread for allergen considerations.

Nutrition breakdown (per portion)

Values shown are estimates only - consult healthcare providers for specific advice.
  • Energy: 370
  • Fats: 20 g
  • Carbohydrates: 28 g
  • Proteins: 20 g